CORD CONNECTOR FIELD ASSEMBLY INSTRUCTIONS:
SPECIFICATIONS:
6
6
6
6
STEP 1:
7
5
7
5
7
5
7
5
7
5
PRESS THE TWO WINGS OF CABLE CLAMP INWARD, THEN THREAD NUT CLOCKWISE
ONTO CABLE CLAMP TO THE POSITION SHOWN.
MECHANICAL
8
4
8
4
8
4
8
4
8
4
SHOCK: MIL-STD 202 METHOD 213B, COND. K
VIBRATION: MIL-STD 202 METHOD 201A
LIFE: 600 INSERTION/WITHDRAWAL CYCLES MINIMUM.
9
3
9
3
9
3
9
3
9
3
16
13
1
18
CABLE CLAMP WITH NUT
IN POSITION
10
2
10
2
10
2
10
2
10
2
CABLE CLAMP
11
1
11
1
11
1
11
NUT
ELECTRICAL
VOLTAGE RATING (SEA LEVEL): TESTED AT 600 VRMS
INSULATION RESISTANCE: 100 MEGOHMS MINIMUM AT 77°F.
CONTACT RESISTANCE: 5 MILLOHMS MAXIMUM.
CURRENT RATING: 3 AMPS
9 - #26
10 - #26
11 - #26
12 - #26
13 - #26
CORD CONNECTOR
CONTACTS
ENVIRONMENTAL
CABLE CLAMP
6
6
6
6
6
7
5
7
5
7
5
7
5
7
5
TEMPERATURE LIMITS: -40°C TO +65°C (NON-OPERATING)
MOISTURE RESISTANCE: MIL-STD 202 METHOD 106F
INSULATING RESISTANCE: MIL-STD 202 METHOD 302, COND. B
THERMAL SHOCK: MIL-STD 202 METHOD 107G
SALT-SPRAY: MIL-STD 202 METHOD 101D, COND. B
WATER TIGHTNESS TEST:U.S. COAST GUARD CFR 46 PART 110.20
BOOT
8
4
8
4
8
9
4
8
4
8
9
4
14
15 14
15 14
15 14
CABLE
9
3
9
3
3
9
3
3
16 18 13
16 18
18
16
13
1
16 18 13
2
17 12
10
2
10
2
10
2
10
2
10
12
17 12
17 12
11
1
11
1
11
1
11
11
1
CUT-OFF END OF BOOT HERE
FOR LARGER THAN 0.280" DIA. CABLES
CRIMP
RATINGS
COUPLING RING
IP16/IP18
CFR 46 PART 110.20
UL 94V-O
14 - #26
15 - #26
16 - #26
17 - #26
18 - #26
IP66/IP68
NEMA 250 (6P)
0.750
19.05
STEP 2:
FEED THE FREE END OF CABLE THROUGH BOOT, CABLE CLAMP,
AND COUPLING RING IN THE ORDER SHOWN.
NOTE: CUT-OFF END OF BOOT FOR LARGER THAN 0.280"
DIAMETER CABLES.
STRIP CABLE END AND CONDUCTORS AS SHOWN.
CRIMP CONDUCTORS TO CONTACTS.
USE CRIMP HAND TOOL EN3CR OR PNEUMATIC CRIMP TOOL
EN3CRAUTO WITH #26 POSITIONER EN3POS26.
INSERT CONTACTS TO CONNECTOR HOUSING PER CONTACT
ARRANGEMENTS AND INSERTION INSTRUCTIONS.
CABLE
CONTACT ARRANGEMENTS:
VIEWED FROM WIRING SIDE OF CORD CONNECTOR
MATERIAL
CONNECTOR SHELL, CONTACT LOCKING DISC:
THERMOPLASTIC POLYMER GLASS FIBER, FLAME RETARDANT.
CABLE CLAMP: DELRIN
0.156
4
BOOT, CONNECTOR SHELL INTERIOR: THERMOPLASTIC RUBBER.
CONTACTS: COPPER BASE ALLOY, GOLD PLATED OVER NICKEL
UNDERPLATE.
ORDERING CODE:
THIS PRODUCT IS RoHS COMPLIANT.
NOTCH,
PIN #1 INDICATOR
CORD WIRING SIDE VIEW
EN3 C
26 C K
TYPICAL CONTACT INSERTION INSTRUCTIONS:
PLACE CONTACT IN GROOVE OF INSERTION HAND TOOL
EN3INS26. NOTE: TIP OF TOOL SHOULD BE UP AGAINST
THE SHOULDER OF CONTACT.
CORD HOUSING
CONDUCTOR
PACKAGING OPTIONS
K - KIT
SERIES
INSERT CONTACT INTO CORRECT CAVITY OF CONNECTOR
BODY BY APPLYING CONSTANT PRESSURE UNTIL
CONTACT BOTTOMS UP AGAINST LOCKING DISC.
NOTE: DO NOT TILT TOOL DURING THE INSERTION.
blank - BULK
CONNECTOR TYPE
C - CORD
CONTACT
LOCKING DISC
INSERTION HAND TOOL
REPEAT ABOVE PROCEDURE TO INSERT ALL CONTACTS
PER CONTACT ARRANGEMENTS.
CONTACT STYLE
C - CRIMP
# OF CONTACTS
9 - 18
FEMALE CONNECTOR
MALE CONNECTOR
STEP 3:
GENDER
M - MALE
F - FEMALE
CONTACT SIZE
26 - 26 AWG
ALIGN TABS OF COUPLING RING WITH NOTCHES OF
CORD HOUSING AND PUSH COUPLING RING ONTO
CORD HOUSING.
0.71
18.03
REF.
2.20
55.91
REF.
STEP 4:
ALIGN CABLE CLAMP AND PUSH FORWARD UNTIL IT
SNAP-LOCKS ONTO THE REAR OF CONNECTOR HOUSING.
TURN NUT OF CABLE CLAMP COUNTERCLOCKWISE
UNTIL CABLE CLAMP TIGHTENS AGAINST CABLE.
STEP 5:
PUSH BOOT ALL THE WAY FORWARD, OVER
CABLE CLAMP, UNTIL FRONT END OF BOOT
SEALS TIGHTLY ONTO CONNECTOR HOUSING.
CUSTOMER DRAWING
THIS DRAWING DESCRIBES A DESIGN CONSIDERED PROPRIETARY IN NATURE, DEVELOPED AND MANUFACTURED
BY SWITCHCRAFT INC. AND IS RELEASED ON A CONFIDENTIAL BASIS FOR IDENTIFICATION PURPOSES ONLY.
SIZE
WIDTH
MULT
LBS/M
TEMPER
UNLESS OTHERWISE SPECIFIED
*
*
*
*
*
1. ALL DIMENSIONS IN INCHES
*
FINISH
MATERIAL
SPEC No.
*
*
SPEC No.
FIRST USED ON
*
- TWO PLACE DECIMALS
- THREE PLACE DECIMALS
0.02
SCALE
1:1
0.005
*
DATE DRAWN
BY
CHKD
PNK
05-28-08
APVD
SRC
PNK
08/11/06
A
ECO# 25878
05-28-08
DATE
PNK SRC
SHEET
OF
1
1
05-28-08
NAME
PART No.
REV
APVD
BY
REV
ECO NUMBER
EN3 SERIES CORD CONNECTOR
9-18 #26 CRIMP CONTACTS
DO NOT SCALE DRAWING
REVISIONS
EN3C_ _26C
A
B
SolidWorks CAD File