Instruction Sheet
Application Tooling for
Screw-Machine Contacts
408-7516
10 Mar 11 Rev E
PROPER USE GUIDELINES
Cumulative Trauma Disorders can resultfrom the prolonged use ofmanually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Tooling for Loose-Piece Contacts
Reasons for reissue of this instruction sheet are
provided in Section 7, REVISION SUMMARY.
4/8-Indent Hand Crimping Tool
Insertion/Extraction
(Typ, Requires Positioner or
Turret Head)
Tool (Typ)
2. DESCRIPTION
The screw--machine contacts are supplied in
loose--piece for manual (4/8--indent hand crimping
tools) application and tape mounted for power
assisted (machine) application. Insertion and
extraction tools are used to insert contacts into and
extract contacts from connectors. See Figure 1.
Extraction Tool (Typ)
The military uses a standardized numbering system
which pertains to the tools that are qualified to military
specifications (spec). Refer to Figure 2 for a
cross--reference of these tools.
Tooling for Tape Mounted Contacts
Description
Part Number
601966--1
601967--1
608651--1
601966--2
601966--4
601966--5
601966--6
601966--8
601967--2
1--601967--2
Military Spec
MIL--C--22520/2--01
MIL--C--22520/1--01
-- -- --
AMP-TAPETRONIC* 4/8 Indent Stripper
Terminator 599406-[ ] (Requires Funnel)
4/8--Indent Hand
Crimping Tool
MIL--C--22520/2--02
MIL--C--22520/2--06
MIL--C--22520/2--08
MIL--C--22520/2--09
MIL--C--22520/2--23
MIL--C--22520/1--02
MIL--C--22520/1--11
Positioner or
Turret Head
MIL--I--81969/1--01
or MS3156--22
91066--1
91067--1
91067--2
MIL--I--81969/1--04
Insertion/Extraction
Tool
MIL--I--81969/1--02
or MS3156--20
Figure 1
MIL--I--81969/1--03
or MS3156--16
91066--3
1. INTRODUCTION
445147--1
58284--1
MIL--C--81969/28--02
MIL--C--81969/28--03
This instruction sheet covers tooling selections for
crimping, inserting, and extracting screw--machine
contacts, and manual application procedures.
Application procedures for the other tools are
packaged with the tool. Read these instructions
thoroughly before making any selections.
Extraction Tool
MIL--C--81969/28--01
or MS3178--001
91074--1
Figure 2
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures and
illustrations are for reference only and are not
drawn to scale.
NOTE
Refer to Figure 3 for proper contact and tooling
combination. Read the chart from the left page across
to the right page.
i
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