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327140

更新时间: 2024-10-29 01:19:23
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Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools.

327140 数据手册

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TERMASHIELD* Ferrule  
Crimping Dies  
for Tools 59500 and 69270-1  
408-1662  
26 MAY 10 Rev A  
PROPER USE GUIDELINES  
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and  
low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.  
1. Determine the outside (insulation) diameter of  
the primary conductor.  
1. INTRODUCTION  
This instruction sheet is intended to provide you with  
instructions” on product application and a  
maintenance and for: TERMASHIELD Ferrule  
Crimping Dies (Used in Tools 59500 and 69270-1  
(Mod. 2):  
2. Locate this dimension in the appropriate  
primary conductor insulation range in column 2  
of Figure 1. Opposite the insulation range you will  
find the catalog numbers of the crimping die.  
ferrule and insulating cap to use.  
Tools  
Crimping Dies  
45065-3  
Crimping dies, ferrules and insulating caps are  
color coded. For example: Use dies color coded  
45061-3  
45062-3  
45063-3  
45064-3  
45240-2  
NOTE  
green to crimp a green fermle. Place a green insu-  
lating cap on the green ferrule after ferrule is  
crimped.  
45066-3  
45241-2  
59500  
69270-1  
i
45238-2  
--  
--  
B. Multiple Conductor Shielded Wire  
45239-2  
To determine which dies, ferrule and insulating cap to  
use with shielded wire having two or more conductors,  
use the following formula: Multiply the outside  
(insulation) diameter of one primary conductor by the  
“factor”, see Figure 2, listed opposite the total number  
of conductors in the wire. For example:  
TERMASHIELD ferrules on single and multiple  
conductor shielded wires with a primary conductor  
insulation range of .033" to .270",  
Basic instructions on the use of these tools, dies, die  
insertion and removal, etc., are provided in Section 2,  
1. If you had a 3-conductor shielded wire, you  
would first find the outside (insulation) diameter  
of one conductor. In this case, we will use an  
outer diameter of .082 inches.  
'For further instructions relative to the pneumatic tool  
and hand tool, refer to the instructions packaged with  
these tools.  
2. Opposite the number “3” (the number of  
primary conductors in the wire) in column one of  
Figure 2, you will find a multiplying factor of 2.17.  
Section 3 contains a “Maintenance and Inspection  
Procedure” which will enable you to establish and  
maintain a die certification program.  
3. Multiply the outer diameter of the one  
conductor (.082 inches) by this factor (2.17). The  
result is.177. This figure (.177) is the primary  
conductor insulation range of the three-conductor  
shielded wire.  
These instructions may be used for dies not listed in  
Figure 1 but accompanied by this 408 series  
document. For unlisted dies, strip wire and crimp in  
the same manner as for identical size dies.  
2. INSTRUCTIONS  
4. Next, refer to column 2 of Figure 1. Opposite  
the insulation range of.145 to .184, you will find  
the numbers of the crimping die, ferrule and  
insulating cap to use.  
2.1. Selection Data for Dies, Ferrules, and Insulating  
Caps  
A. Single Conductor Shielded Wire  
2.2. Die Insertion Hand Tool No 59500  
To determine which dies, ferrule and insulating cap to  
use with single conductor shielded wire, refer to -  
Figure 1.  
Dies are coated with oil to prevent rust and corrosion.  
Wipe this oil from dies, particularly from crimping area.  
The package numbers shown in Figure 1 are sup-  
plied with equal quantities of ferrules and insulating  
caps, but include only zinc plated ferrules.  
1. (To open tool handles, close handles until  
CERTI-CRIMP* tool ratchet releases. See Figure  
3. Note that once ratchet is engaged, handles  
cannot be opened until they are fully closed.  
NOTE  
i
©2010 Tyco Electronics Corporation, Berwyn, PA  
All Rights Reserved  
This controlled document is subject to change.  
For latest revision and Regional Customer Service,  
visit our website at www.tycoelectronics.com  
TOOLING ASSISTANCE CENTER 1-800-722-1111  
PRODUCT INFORMATION 1-800-522-6752  
1 of 8  
TE logo and Tyco Electronics are trademarks  
*Trademark. Other products, logos, and company names might be trademarks of their respective owners.  
LOC B  

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