Datasheet > 313291-2

313291-2

更新时间： 2024-11-28 01:16:51

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MACOM		/
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Crimping Die Assemblies

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Instruction Sheet

Crimping Die Assemblies

47378-1, 48756-1, and 48757-1

408-9177

21 DEC 09 Rev C

10,000 PSI Tooling

Color Code

408-8914

408-8956

409-10060

409-10081

Crimping Head 1752787-1

Crimping Head 1752877-1

Battery-Operated Hydraulic Pump 1804111-1

Hydraulic Power Unit 1804700-1, -2

Stationary

Dies

Measurements are in millimeters [with inches in

brackets].

NOTE

Reasons for reissue are provided in Section 7,

REVISION SUMMARY.

Wire Barrel

Crimping

Chamber

Locator

2. DESCRIPTION

The die assembly consists of two stationary dies and

two moving dies. The moving dies feature a

spring--loaded locator mounted on a block which aids

in positioning the terminal in the dies. Each die

contains a pin--key which is used for insulation crimp

adjustment. When mated, the dies form crimping

chambers which crimp the terminal wire barrel and

insulation barrel simultaneously. Each die is held in

the crimping head by a single setscrew. See Figure 1.

Insulation

Barrel

Crimping

Chamber

Locator

Block

The dies are color coded to match the terminal

insulation color. Observe the embossed wire size that

appears on both sides of the wire barrel of finished

crimps to ensure that it agrees with the wire size

stamped on the terminal tongue.

Socket Head

Cap Screw(s)

Moving

Dies

Pin-Key(s)

Figure 1

3. CRIMPING PROCEDURE

To avoid personal injury, ALWAYS keep fingers

clear of crimping dies when operating the

power unit.

DANGER

1. INTRODUCTION

Tyco Electronics Crimping Die Assemblies 47378--1,

48756--1, and 48757--1 are designed to be used with

Tyco Electronics Crimping Heads. The heads are

used in Tyco Electronics electric hydraulic pumps,

foot or hand pumps, or battery--powered pumps. The

die assemblies crimp AMPLI--BOND* Terminals and

PLASTI--GRIP* Terminals onto wire sizes 1/0 or 2/0

AWG with an insulation diameter of 17.37--18.72 mm

[.684--.737 in.].

1. Refer to Figure 2 and select the appropriate die

assembly for the wire size and terminal being

used.

When a tight insulation support is required for

PLASTI -GRIP terminals, use the standard

expansion type die assembly.

NOTE

This instruction sheet describes crimping procedures,

insulation crimp adjustments, and maintenance and

inspection. For information on tool setup and

operation, refer to the instructions packaged with the

crimping head, power unit, or hydraulic pump:

2. Install the die assembly according to the

instructions packaged with the crimping head.

3. Strip the wire according to the dimensions

provided in Figure 2. DO NOT nick the wire

strands or use wires with nicked or missing

conductor strands.

8,200 PSI Tooling

408-2453

408-9535

409-1950

409-5860

Crimping Head 69066

Crimping Head 58422-1

4. With the yoke on the crimping head open, place

the terminal in the moving dies. Make sure the

bottom of the terminal tongue faces the stationary

Hydraulic Power Unit 69120-1, -2

Hydraulic Hand Pump 314979-1

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

E2009 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved

1 of 5

TE logo and Tyco Electronics are trademarks.

LOC B

*Trademark. Other products, logos, and company names used are the property of their respective owners.

12 3 4 5

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