Instruction Sheet
SOLISTRAND* Crimping Dies
(Used in Crimping Heads
69097 and 69099)
408-1697
25 APR 11 Rev C
Terminals
Butt Splices
Parallel Splices
“B”
“B”
“B”
“B” = Wire Barrel
DIE SET
DIE SET NUMBERS FOR
CRIMPING HEAD 69097
WIRE STRIP LENGTH for WIRE BARREL “B”
NUMBERS
FOR
WIRE
SIZE,
AWG
TERMINAL
MIN. MAX.
BUTT SPLICE
MIN. MAX.
PARALLEL SPLICE
MIN. MAX.
CRIMPING
HEAD
69099
STATIONARY MOVING
DIE
DIE
8
6
46146
46134
46135
46136
46138
-- -- --
46145
46133
46133
46133
46137
-- -- --
8.33 [.328] 9.12 [.359] 10.31 [.406] 11.13 [.438] 10.31 [.406] 11.13 [.438]
9.93 [.391] 10.72 [.422] 11.91 [.469] 12.7 [.500] 11.13 [.438] 11.91 [.469]
11.13 [.438] 11.91 [.469] 13.49 [.531] 14.27 [.562] 13.49 [.531] 14.27 [.562]
12.7 [.500] 13.49 [.531] 15.09 [.594] 19.05 [.750] 16.66 [.656] 17.48 [.688]
19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.05 [.750] 19.84 [.781]
19.05 [.750] 19.84 [.781] 17.48 [.688] 18.26 [.719] 19.84 [.781] 20.62 [.812]
69216D
69217D
69218D
45433D
45436D
45439D
45442
4
2
1/0
2/0
3/0
4/0
-- -- --
-- -- --
-- -- --
-- -- --
45445
DThese dies may be used for STRATO--THERM* heat resistant post--insulated terminals and splices.
Figure 1
instructions packaged with the tools or contact the
Tooling Assistance Center number at the bottom of
this page.
1. INTRODUCTION
This instruction sheet provides instructions on product
application, and maintenance and inspection
procedures for SOLISTRAND Crimping Dies which
are used in Crimping Heads 69097 and 69099. See
Figure 1.
Dimensions in this instruction sheet are in
millimeters [with inches in brackets]. Figures are
for reference only, and are not drawn to scale.
NOTE
i
These dies are used to crimp SOLISTRAND
Terminals and Splices onto solid or stranded copper
wire in AWG sizes of 8--4/0.
Reasons for reissue of this instruction sheet are
provided in Section 6, REVISION SUMMARY.
Basic instructions on the use of the dies, die insertion
and removal, etc., are provided in Section 2,
INSTRUCTIONS. Section 3, CRIMP INSPECTION
features a terminal and splice crimp inspection
procedure. Section 4, MAINTENANCE AND
INSPECTION, will enable you to establish and
maintain a die certification program.
2. INSTRUCTIONS
2.1. Die Insertion
Avoid personal injury. Disconnect power unit from
power supply when changing dies.
DANGER
The dies are coated with a preservative to prevent
rust and corrosion. Wipe this preservative from the
dies, particularly from the crimping areas.
A. Crimping Head 69097
For further instructions relative to the hydraulic power
unit and hydraulic crimping heads, refer to the
1. Loosen the lock screw in the top section of the
crimping head. See Figure 2.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
All Rights Reserved
*Trademark
TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
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LOC B
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