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307586-8

更新时间： 2024-11-02 00:48:07

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Crimping Die Assemblies for COPALUM Terminals and Splices and HF- 30 Pin and Socket Contacts

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Instruction Sheet

Crimping Die Assemblies for

COPALUM* Terminals and Splices

and HF-30 Pin and Socket Contacts

408-2353

25 MAR 10 Rev B

Crimping Head (Ref)

Tool Head

Radii

Retaining Screw

Stationary Die (Nest)

Die Radii

Setscrew

in Ram

CRIMPING DIES USED IN . . .

CRIMPING HEAD

69082, 1752786-1

CRIMPING HEAD

69099, 1752868-1

68043 68044 68045

68046 68047

68034 68035 68036

68037 68037--1 68050

Moving Die

(Indenter)

Flats on Shank

68048 68049

Figure 1

aluminum or copper{ wire and HF--30 Pin and Socket

Contacts for stranded aluminum and copper wire

sizes specified in Figure 2B.

1. INTRODUCTION

This instruction sheet covers the use of Crimping Die

Assemblies listed in Figure 1, which are used to crimp

COPALUM Terminals and Splices and HF--30 Pin and

Socket Contacts. The die assemblies are used in

Crimping Heads 69082, 69099, 1752786--1, and

1752868--1. Refer to instruction sheet packaged with

the crimping head for information concerning die

installation and general performance of the head.

Read these instructions thoroughly before using the

die assemblies.

Dies are coated with preservative to prevent rust and

corrosion. Wipe this preservative away from dies,

particularly from crimping areas.

For further instructions on the hydraulic power unit

and hydraulic crimping heads, refer to the instructions

packaged with these tools.

2.1. Die Installation

See Section 7, REVISION SUMMARY, for revision

information.

AVOID PERSONAL INJURY. Exercise extreme

caution when using power unit. Avoid depressing

foot switch or trigger control when installing or

removing die assemblies. DO NOT MIX DIE

COMPONENTS FROM DIFFERENT DIE SETS.

DANGER

All dimensions on this document are in metric

units [with U.S. customary units in brackets].

Figures and illustrations are for reference only

and are not drawn to scale.

NOTE

The radii of both dies must match the radii of the tool.

See Figure 1.

2. DESCRIPTION

Crimping head No. 69099 is illustrated throughout this

publication; however, die insertion, die removal and

crimping instructions are the same for 69099, 69082,

1752786--1, and 1752868--1 crimping heads.

The die assemblies consist of stationary dies (nest)

and moving dies (indenter). Refer to Figure 2A

(COPALUM contacts) or Figure 2B (HF--30 Contacts)

to ensure the compatibility of die assemblies,

crimping heads, and terminals and splices. These

dies are used to crimp COPALUM Terminals and

Splices on No. 8 through 500 MCM stranded or solid,

Proceed as follows:

1. Loosen retaining screw in top section of

crimping head. See Figure 1.

{Butt Splices Only. Refer to Paragraph 3.3

TOOLING ASSISTANCE CENTER 1-800-722-1111

PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.

For latest revision and Regional Customer Service,

visit our website at www.tycoelectronics.com

E2010 Tyco Electronics Corporation, Berwyn, PA

1 of 12

TE logo and Tyco Electronics are trademarks.

LOC B

*Trademark. Other product names, logos, or company names might be trademarks of their respective owners.

12 3 4 5 6 7...12

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