Catalog 82042
Standard Terminals and Splices
Revised 8-00
PIDG (Pre-Insulated Diamond Grip)
Product Facts
Nylon Insulation. Nylon
sleeve has high dielectric
strength.
Basic Terminal Material. The basic terminal
is constructed of fine grade high conductivity
copper per ASTM B-152 and tin-plated per
ASTM B-545. Basic material for Spring
Spade Tongue Terminals is phosphor
bronze per ASTM B-139 and tin-plated per
ASTM B-545. AMP’s special plating process
creates durable corrosion resistance to salt
spray and most chemical fumes.
■ Pre-insulated terminal
designed for uniform relia-
bility in most difficult cir-
cuit environments
■ PIDG Terminals consist of
tin plated copper or tin
plated phosphor bronze
body for spring spades with
a copper sleeve and insula-
tion sleeve fitted over ter-
minal barrel
Color Coding. Terminal insulation is
color-coded by wire range to prevent
errors during installation.
■ Design of the tool dies and
construction of the terminal
allows for uniform insula-
tion thickness under crimp-
ing pressure, transmitting
this pressure evenly to the
center of the crimp area
Copper Sleeve. The specially
designed copper sleeve, fitted over the
terminal barrel, provides circumferen-
tial insulation support to the wire and
allows the wire to be bent in any direc-
tion, without fraying the wire’s insula-
tion or breaking the conductor.
Serrations.
Serrations inside
barrel provide maxi-
mum contact and
tensile strength after
crimping.
The AMP Mated
Tool/Terminal Concept
■ AMP compression crimping
produces crimps for a given
size wire and terminal that
are alike in appearance and
performance
Funnel Ramp Entry. Prevents a turned
back strand and permits rapid wire inser-
tion during high speed production.
Note: Over size expansions are provided in vinyl insulation only.
Temperature Rating: 105°C Max.
■ Terminal and crimping tool
are designed as uniform
matched devices
AMP PIDG Terminals
(Use PIDG Tooling)
AMP PIDG Nylon Butt Window Splice
(Use PIDG Tooling)
AMP
AMP
LR7189
Certified
LR7189
Certified
■ Dies are precision-
Wire
Listed
Wire
Listed
Range
Range
engineered from the finest
hard-metal alloys
22-16 22-16 Solid or Stranded
22-16 22-16 Stranded or Solid
1
16-14 16-14 Solid or Stranded 300 V Max., 105°C. Max.
12-10 12-10 Solid or Stranded
16-14 16-14 Stranded or Solid 300 V Max., 105°C. Max.
12-10 12-10 Stranded or Solid
■ Crimping pressure is con-
trolled by a ratchet device on
the hand tool or a correspond-
ing pre-calibration in the
crimping jaws of AMP auto-
mated crimping machines
Note: 22-16 terminals are stamped 22-18 in accordance
with MIL-T-7928.
UL& CSA— Nylon
Note: 22-16 splices are stamped 22-18 in accordance
with MIL-T-7928.
1
Table of Contents
Terminals
The Crimp
■ When done properly,
crimping pressure can nei-
ther overstress nor under-
stress the terminal barrel—
machined dies fully bottom
to the precise crimp height
■ Resulting termination is
free of contamination
Ring Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-13
Ring Tongue (Vinyl) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ring Tongue (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-17
Ring Tongue 90° Bend and Rectangular Tongue 90° Bend (Insulation Restricting) . . . . . . . . . . . . . . . . . . . . . . 18
Rectangular Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19, 20
Rectangular Tongue (Insulation Restricting) and Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21, 22
Flanged Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Short Spring Spade Tongue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Long Spring Spade Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Slotted Ring Tongue and Hook Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Multiple Stud and Offset Ring Tongue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Offset Ring Tongue (Insulation Restricting). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Shur-Plug Terminal and 3-Way Connector Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
■ Resistant to shock and criti-
cal environments
■ Tensile strength approach-
es that of the wire itself
■ PIDG Terminals meet or exceed
the requirements of MIL-T-
7928, Type II, Class 1 and 2
■ Refer to AMP Qualified
Products for Military Appli-
cation, Catalog 73-159 for
Military Specification
Splices
Butt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Butt Step Down Adapter Inserts and Knife Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Number to AMP Part
Number cross reference
7
Dimensions are shown for reference
purposes only.
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets are
metric equivalents.
Specifications subject to change.
Technical Support Center
1-800-522-6752
www.amp.com
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