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LM5027A PDF预览

LM5027A

更新时间: 2024-11-26 11:36:39
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美国国家半导体 - NSC /
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28页 565K
描述
Evaluation Board evaluation board is designed to provide

LM5027A 数据手册

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National Semiconductor  
Application Note 2067  
Terry Allinder  
LM5027A Evaluation Board  
June 15, 2010  
Introduction  
Theory of Operation  
The LM5027A evaluation board is designed to provide the  
design engineer with a fully functional power converter based  
on the Active Clamp Forward topology to evaluate the  
LM5027A controller. The evaluation board is provided in an  
industry standard quarter-brick footprint.  
Power converters based on the Forward topology offer high  
efficiency and good power handling capability in applications  
up to several hundred Watts. The operation of the transformer  
in a forward topology does not inherently self-reset each pow-  
er switching cycle; a mechanism to reset the transformer is  
required. The active clamp reset mechanism is presently find-  
ing extensive use in medium level power converters in the 50  
to 200W range.  
The performance of the evaluation board is as follows:  
Input Operating Range: 36 to 78V (100V peak)  
Output Voltage: 3.3V  
The Forward converter is derived from the Buck topology  
family, employing a single modulating power switch. The main  
difference between the topologies are, the Forward topology  
employs a transformer to provide input / output ground isola-  
tion and a step down or step up function.  
Output Current: 0 to 30A  
Measured Efficiency: 90.5% @ 30A, 92.5% @ 15A  
Frequency of Operation: 250 kHz  
Board Size: 2.3 X 1.45 x 0.5 inches  
Load Regulation: 1%  
Each cycle, the main primary switch turns on and applies the  
input voltage across the primary winding, which has 12 turns.  
The transformer secondary has 2 turns, leading to a 6:1 step-  
down of the input voltage. For an output voltage of 3.3V the  
required duty cycle (D) of the main switch must vary from ap-  
proximately 60% (low line) to 25% (high line). The LM5027A  
limits the PWM duty cycle output to a maximum of 70% (typ-  
ical). The maximum duty cycle limits the voltage stress on the  
Active Clamp Forward converter MOSFETs. The clamp ca-  
pacitor along with the reset switch reverse biases the trans-  
former primary each cycle when the main switch turns off.  
This reverse voltage resets the transformer. The clamp ca-  
pacitor voltage is Vin / (1-D).  
Line Regulation: 0.1%  
Line UVLO, Hiccup Current Limit  
A 70% Maximum Duty Cycle  
The printed circuit board consists of 6 layers of 2 ounce cop-  
per on FR4 material with a total thickness of 0.050 inches.  
The unit is designed for continuous operation at rated load at  
<40°C and a minimum airflow of 200 CFM.  
Feedback from the output is processed by an amplifier and  
reference, generating an error voltage, which is coupled back  
to the primary side control through an optocoupler. The  
LM5027A voltage mode controller pulse width modulates the  
error signal with a ramp signal derived from the input voltage.  
Deriving the ramp signal slope from the input voltage provides  
line feed-forward, which improves line transient rejection. The  
LM5027A also provides a controlled delay necessary for the  
reset switch. The evaluation board can be synchronized to an  
external clock with a recommended frequency range of 275  
to 300 kHz.  
© 2010 National Semiconductor Corporation  
301263  
www.national.com  

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