Instruction Sheet
Crimping Die Assemblies
59826-1, 59827-1, and 59828-1
408-2822
21 Mar 11 Rev B
For complete instructions concerning the related
applicators or machines, refer to the customer
documents supplied with the respective tooling.
These documents will explain further instructions
relative to tooling adjustments, die installation, tape
loading, maintenance, etc.
Moving
Dies
Read this sheet thoroughly before installing or using
the die assemblies. Reason for revision is provided in
Section 8, REVISION SUMMARY.
Color
Code
Dimensions in this document are in millimeters
and [inches]. Figures and illustrations are for
reference only and are not drawn to scale.
NOTE
i
2. DESCRIPTION
These die assemblies consists of two stationary dies
and two movable dies. These features allow one set
of dies to crimp the wire barrel while crimping the
insulation simultaneously. See Figure 1.
Refer to Catalogs 82004 and 82042 for complete
product information and features.
Stationary
Dies
Avoid personal injury. Always disconnect machine
from power supply when performing adjustments,
die installation or removal, and machine
maintenance. Always keep guards and covers in
place during normal machine operation.
DANGER
APPLICATOR
(DOCUMENT)
MACHINED
(DOCUMENT)
DIES
567200-2
1901700-[ ] (409-10078)
3. WIRE PREPARATION AND CRIMP INSTRUCTIONS
354500-[ ] (409-5842)
1490501-[ ] (409-10029)
1725900-[ ] (409-10047)
1725910-[ ] (409-10027)
1725950-[ ] (409-10047)
1901700-[ ] (409-10078)
Figure 2 lists the preferred wire strip lengths for
products discussed in this publication. However,
depending on your wire stripping machine adjustment
(strip length) capabilities, wire strip length may be
increased to the nearest 0.8 mm [.031 in.] if
necessary.
59826-1
59827-1
59828-1
567200-3
122500-[ ] (409-5852)
356500-[ ] (409-5878)
687658-1
Do not use wires with nicked or missing
conductor strands.
CAUTION
D Other Tyco Electronic machines may be available. Contact the
Tooling Assistance Center number at the bottom of this page for more
information.
!
Figure 1
Refer to the respective machine manual for crimp
instructions.
1. INTRODUCTION
This Instruction Sheet (IS) covers the use and care of
Crimping Die Assemblies 59826--1, 59827--1, and
59828--1. See Figure 1. These dies are used to crimp
the PIDG* and PLASTI--GRIP* FASTON* terminals
and splices listed in Figure 2 which are designed to
be used in the various applicators and machines
listed in Figure 1.
4. COLOR AND DOT CODE
Dies, terminals, and splices are color--coded for a
given wire range as shown in Figure 2. Color coding
is used as a method of verifying that the correct
combination of die set and terminal or splice was
used.
E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company
TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change.
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LOC B