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408-9177

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Crimping Die Assemblies

408-9177 数据手册

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Instruction Sheet  
Crimping Die Assemblies  
47378-1, 48756-1, and 48757-1  
408-9177  
21 DEC 09 Rev C  
10,000 PSI Tooling  
Color Code  
408-8914  
408-8956  
409-10060  
409-10081  
Crimping Head 1752787-1  
Crimping Head 1752877-1  
Battery-Operated Hydraulic Pump 1804111-1  
Hydraulic Power Unit 1804700-1, -2  
Stationary  
Dies  
Measurements are in millimeters [with inches in  
brackets].  
NOTE  
i
Reasons for reissue are provided in Section 7,  
REVISION SUMMARY.  
Wire Barrel  
Crimping  
Chamber  
Locator  
2. DESCRIPTION  
The die assembly consists of two stationary dies and  
two moving dies. The moving dies feature a  
spring--loaded locator mounted on a block which aids  
in positioning the terminal in the dies. Each die  
contains a pin--key which is used for insulation crimp  
adjustment. When mated, the dies form crimping  
chambers which crimp the terminal wire barrel and  
insulation barrel simultaneously. Each die is held in  
the crimping head by a single setscrew. See Figure 1.  
Insulation  
Barrel  
Crimping  
Chamber  
Locator  
Block  
The dies are color coded to match the terminal  
insulation color. Observe the embossed wire size that  
appears on both sides of the wire barrel of finished  
crimps to ensure that it agrees with the wire size  
stamped on the terminal tongue.  
Socket Head  
Cap Screw(s)  
Moving  
Dies  
Pin-Key(s)  
Figure 1  
3. CRIMPING PROCEDURE  
To avoid personal injury, ALWAYS keep fingers  
clear of crimping dies when operating the  
power unit.  
DANGER  
1. INTRODUCTION  
Tyco Electronics Crimping Die Assemblies 47378--1,  
48756--1, and 48757--1 are designed to be used with  
Tyco Electronics Crimping Heads. The heads are  
used in Tyco Electronics electric hydraulic pumps,  
foot or hand pumps, or battery--powered pumps. The  
die assemblies crimp AMPLI--BOND* Terminals and  
PLASTI--GRIP* Terminals onto wire sizes 1/0 or 2/0  
AWG with an insulation diameter of 17.37--18.72 mm  
[.684--.737 in.].  
1. Refer to Figure 2 and select the appropriate die  
assembly for the wire size and terminal being  
used.  
When a tight insulation support is required for  
PLASTI -GRIP terminals, use the standard  
expansion type die assembly.  
NOTE  
i
This instruction sheet describes crimping procedures,  
insulation crimp adjustments, and maintenance and  
inspection. For information on tool setup and  
operation, refer to the instructions packaged with the  
crimping head, power unit, or hydraulic pump:  
2. Install the die assembly according to the  
instructions packaged with the crimping head.  
3. Strip the wire according to the dimensions  
provided in Figure 2. DO NOT nick the wire  
strands or use wires with nicked or missing  
conductor strands.  
8,200 PSI Tooling  
408-2453  
408-9535  
409-1950  
409-5860  
Crimping Head 69066  
Crimping Head 58422-1  
4. With the yoke on the crimping head open, place  
the terminal in the moving dies. Make sure the  
bottom of the terminal tongue faces the stationary  
Hydraulic Power Unit 69120-1, -2  
Hydraulic Hand Pump 314979-1  
TOOLING ASSISTANCE CENTER 1-800-722-1111  
PRODUCT INFORMATION 1-800-522-6752  
This controlled document is subject to change.  
For latest revision and Regional Customer Service,  
visit our website at www.tycoelectronics.com  
E2009 Tyco Electronics Corporation, Harrisburg, PA  
All International Rights Reserved  
1 of 5  
TE logo and Tyco Electronics are trademarks.  
LOC B  
*Trademark. Other products, logos, and company names used are the property of their respective owners.  

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