Datasheet > 308264-4

308264-4

更新时间： 2024-01-24 00:52:59

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泰科 - TE		/
页数	文件大小	规格书
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AMPOWER Crimping Die Assemblies

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308264-4 数据手册

Instruction Sheet



AMPOWER* Crimping Die Assemblies

68361-1, 68253-1, 68304-1, and 59867-1

408-2710

18 Mar 11 Rev G

2. DESCRIPTION

DYNA-CRIMP*

Crimping Head 69099

Lockscrew

Each die assembly features a stationary die, a moving

die, and a locator assembly (refer to Figure 1). Both

the stationary and moving die have a shank (with a

flat) which is used to align and secure each die in the

crimping head. The locator assembly is used to aid in

positioning the terminal in the stationary die.

Flat on

Shank

Stationary

Die

3. CRIMPING PROCEDURE

Install the dies according to the instructions contained

in 408-2458. Refer to the table in Figure 2 and select

the appropriate terminal and wire. Ensure that wire

size stamped on terminal corresponds with wire size

stamped on dies. Strip the wire to the length indicated.

Do NOT cut or nick the wire strands.

Locator

Assembly

Refer to Figure 3 and proceed as follows:

To avoid personal injury when operating power unit,

exercise caution when holding terminals or wires

near crimping area.

DANGER

STOP

Ram Lockscrew

Moving Die

1. Position terminal in stationary die so that large,

flat surface of terminal is parallel to and resting

against angular surface of locator.

Figure 1

2. Hold the terminal in position and activate power

unit so that moving die advances just enough to

hold terminal in place. Do not deform terminal wire

barrel.

1. INTRODUCTION

AMPOWER Crimping Die Assemblies 68361-1,

68253-1, 68304-1, and 59867-1 (shown in Figure 1)

are designed for use in DYNA-CRIMP Crimping Head

69099, which is hydraulically activated by Hydraulic

Power Unit 69120-[ ] or Hydraulic Hand Pump

314979-1. Each die assembly, when installed in the

crimping head, will crimp AMPOWER Quick-

Disconnect Terminals onto standard wire sizes as

listed in Figure 2. Read these instructions thoroughly

before using the dies.

Terminal

These instructions provide specific information

regarding the die assemblies and applicable terminals.

For information regarding die insertion/removal and

general operation of the DYNA-CRIMP Crimping

Head, refer to instruction sheet 408-2458. For

information on the Hydraulic Power Unit, refer to

customer manual 409-1950 and for information on the

Hydraulic Hand Pump, refer to 409-5860.

Wire Strip

Length

WIRE

DIE

SET

NUMBER

TERMINAL

NUMBER

STRIP LENGTH

SIZE

MIN.

MAX.

Reasons for reissue are provided in Section 6,

REVISION SUMMARY.

52594-1, 52594-3,

and 52594-3

1/0

68361-1

29.46

[1.16]

30.99

[1.22]

2/0

3/0

4/0

52595-1

52596-1

53631-1

68253-1

59867-1

68304-1

Dimensions in this instruction sheet are in metric

NOTE

units [with U.S. customary units in brackets].

Figures are not drawn to scale.

Figure 2

TOOLING ASSISTANCE CENTER 1-800-722-1111

This controlled document is subject to change.

1 of 5

PRODUCT INFORMATION 1-800-522-6752

For latest revision and Regional Customer Service,

TE logo and Tyco Electronics are trademarks.

visit our website at www.tycoelectronics.com

*Trademark. Other products, logos, and company names might be trademarks of their respective owners.

LOC B

12 3 4 5

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