408-1634
Die Assemblies 45218, 45221, 69303-2, and 69820
Suggested Plug Gage Design for
Wire Barrel Section
Inspection of Crimping Chamber
GO
Dia
NO-GO
Dia
Crimping
Chamber
25.4 [1.0]
Min Typ
GO Element
NO-GO Element
Die Closure
Wire barrel GO element must
pass completely through the
crimping chamber.
NO -GO element may enter
partially, but must not pass
completely through the
crimping chamber.
Configuration
GAGE ELEMENT DIAMETER
DIE ASSEMBLY
Figure 7
GO
NO-GO
2.3114--2.3190
[.0910--.0913]
2.4613--2.4638
[.0969--.0970]
45218
45221
69303--2
69820
4. In the same manner, try to insert the NO--GO
element into the crimping chamber. The NO--GO
element may enter partially, but must not pass
completely through the length of the crimping
chamber. See Figure 7.
3.1242--3.1318
[.1230--.1233]
3.2741--3.2766
[.1289--.1290]
2.6670--2.6746
[.1050--.1053]
2.8169--2.8194
[.1109--.1110]
If the crimping chamber conforms to the gage
2.6670--2.6746
[.1050--.1053]
2.8169--2.8194
[.1109--.1110]
inspection, the dies may be considered dimensionally
correct and should be lubricated with a THIN coat of
any good SAE 20 motor oil. If the crimping chamber
does NOT conform to the gage inspection, the die
assembly must be returned for repair. See Section 7.
Suggested Plug Gage Design for
Insulation Barrel Section
For additional information regarding the use of a plug
gage, refer to 408--7424.
GO Dia
NO-GO Dia
7. REPLACEMENT AND REPAIR
W
Customer--replaceable parts are listed in Figure 8.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Order replacement parts or
additional dies through your representative, or call
1--800--526--5142, or send a facsimile of your
purchase order to 717--986--7605 or write to:
6.35 [.250]
Min Typ
Die Closure
Configuration
GAGE ELEMENT DIAMETER
DIMENSION
“W” WIDTH
(Max)
DIE
ASSEMBLY
CUSTOMER SERVICE (038--035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
GO
NO-GO
3.7846--3.7922 4.2901--4.2926
[.1490--.1493] [.1689--.1690]
69820
7.49 [.295]
HARRISBURG PA 17105--3608
For customer repair service, call 1--800--526--5136.
Figure 6
8. REVISION SUMMARY
Revisions to this instruction sheet include:
S Updated instruction sheet to corporate
requirements
4 of 6
Tyco Electronics Corporation
Rev C