Series 80 “Mighty Mouse”
Contacts and Tools
Adapters, #20 Power Contacts
Adapter for Crimping #20 AWG Wire to Size #23 Contacts
A
B
C
D
E
F
Size #22 AWG wire is the largest wire size that fits standard size 23 contacts. Use this adapter to
attach larger #20 gage wire. First, crimp wire to adapter, then crimp the adapter into the size #23
contact. Adapters are made of tellurium copper alloy #ꢆꢈ52, and are gold plated. Crimp with
M22520/ꢆ-0ꢆ tool and 80ꢇ-ꢆ38 (Daniels TH653) positioner. These adapters cannot be removed
from connectors.
Adapter
Size
Tool
Code
Wire Size Part Number
#20 AWG Wire Adapter
#ꢀꢂ
I, K
#ꢀꢀ-ꢀꢂ
809-093
.048/.040
1.2/1.0
.031/.026
0.8/0.7)
.059 (1.5) MAX
.160 (4.1)
.430 (10.9)
MAX
#20 AWG
WIRE
STD. #23 PIN
809-093
Size #20 Contacts, Crimp Termination
Standard size #20 contacts accept #20 to #2ꢈ AWG wire. At rated test current of 7.5 amps, the maximum
voltage drop is 55 millivolts. Contacts are gold-plated copper alloy. Socket contacts feature stainless
steel hoods to protect against probe damage. Approved to SAE-AMS-3ꢇ02ꢇ. Contacts are bulk
packaged. Terminate with M22520/ꢆ-0ꢆ crimper and M22520/ꢆ-0ꢈ positioner.
G
H
J
#20 Pin Contact
Color Band
2nd 3rd
Contact
Type
Military Part
Number
Tool
Code
Wire Size Part Number
1st
#ꢀꢂ – #ꢀ4
#ꢀꢂ – #ꢀ4
Orange Blue
Orange I. J
Pin
Socket
850-002-20-363 Mꢃ9ꢂꢀ9/ꢄꢁ-ꢃꢅꢃ
Orange Green Violet I, J
850-003-20-357
Mꢃ9ꢂꢀ9/ꢄꢉ-ꢃꢄꢉ
#20 Socket Contact
850-002-20-363
.070 (1.78)
MAX
.531 (13.49)
REF
K
L
Ø .041/.039
(1.04/0.99)
Ø
.048 (1.22)
.046 (1.17)
Ø.094 (2.39)
MAX
850-003-20-357
.518 (13.16)
REF
.070 (1.78)
MAX
Ø .078 (1.98) MAX
.048 (1.22)
.046 (1.17)
Ø
.094 (2.39)
MAX
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-4
Rev. 03-FEB-2009