Series 80 “Mighty Mouse”
Contacts and Tools
Size #23 Crimp Contacts
Size #23 Crimp Contacts
A
B
C
D
E
F
Standard size #23 contacts accept #22 to #28 AWG wire. Choose "small bore" versions for #26 to #30
AWG wire. For thermocouple applications, specify alumel or chromel contacts. Contacts are bulk
packaged. Terminate with standard M22520 crimper with special positioner.
Contact
Type
Ø A
Color Tool
Band Code
Wire Size Material Part Number
In.
mm.
#23 Pin Contact
Pin
Pin
Pin
Pin
Socket
Socket
Socket
Socket
#ꢀꢀ – #ꢀꢁ BeCu
#ꢀꢅ – #ꢃꢂ BeCu
#ꢀꢀ – #ꢀꢁ Alumel
809-001
809-042
809-065A
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢀꢀ9-.ꢂꢀ4ꢄ ꢂ.ꢄꢁꢀ-ꢂ.ꢅꢀꢀ Blue A, D
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢀꢀ9-.ꢂꢀ4ꢄ ꢂ.ꢄꢁꢀ-ꢂ.ꢅꢀꢀ Blue A, D
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
.ꢂꢃꢃꢄ-.ꢂꢃꢄꢄ ꢂ.ꢁꢄ1-ꢂ.9ꢂꢀ None A, C
#ꢀꢀ – #ꢀꢁ Chromel 809-065C
#ꢀꢀ – #ꢀꢁ BeCu
#ꢀꢅ – #ꢃꢂ BeCu
#ꢀꢀ – #ꢀꢁ Alumel
809-002
809-043
809-066A
#ꢀꢀ – #ꢀꢁ Chromel 809-066C
.165 (4.19)
.160 (4.06)
.289 (7.34)
.283 (7.19)
#23 Socket Contact
Ø .048 (1.22)
.044 (1.12)
#23 Pin
Contact
Ø A
.034 (0.86)
.029 (0.74)
Ø .0275 (0.699)
.0265 (0.673)
Ø .056 (1.42)
MAX
SPHERICAL RADIUS
.015 (0.38) MAX FLAT
COLOR
BAND
COLOR
BAND
G
H
J
.440 (11.18)
MAX
Ø .048 (1.22)
.044 (1.12)
HOOD
CRIMP TENSILE STRENGTH
#23 Socket
Contact
Values are in pounds and are minimums.
Silver or Tin
Coated Copper
Wire
Nickel
Coated
Copper Wire
Ø .053
(1.35)
MAX
.055 (1.40)
MAX
.031 (0.79)
.025 (0.64)
Ø A
Wire
Gage
.275 (6.99)
.265 (6.73)
#ꢀꢀ
#ꢀ4
#ꢀꢅ
#ꢀꢁ
#ꢃꢂ
1ꢀ
ꢁ
ꢄ
ꢃ
1.ꢄ
ꢁ
ꢅ
ꢃ
ꢀ
1.ꢄ
Material and Finish
Beryllium copper alloy per ASTM Bꢆꢇ6 or Bꢆꢇ7, 50 microinches gold plated per ASTM Bꢈ88 Type 3 Code C
Class ꢆ,27 over nickel plate per QQ-N-2ꢇ0 Class 2, 50-ꢆ00 microinches.
Thermocouple contacts: alumel or chromel alloy, unplated, per ANSI ꢇ6.ꢆ
Socket contact hood: stainless steel, passivated per AMS-QQ-P-35.
K
L
Specifications
Current Rating: 5 Amps maximum
Voltage Drop (at 5 Amps and 25° C): 70 millivolts maximum
Temperature Range: -65° to + 200° C
Socket Contact Minimum Separation Force: 0.5 ounces
Crimp Tools and Insertion/Removal Tools
Crimper: 80ꢇ-0ꢆ5
Positioner: 80ꢇ-005 (standard). Use P/N 80ꢇ-057 for small bore contacts 80ꢇ-065 and 80ꢇ-066
Standard Insertion/Removal Tool: 80ꢇ-088
M
Dimensions in inches (millimeters) and are subject to change without notice.
CAGE Code 06324
© 2009 Glenair, Inc.
Printed in U.S.A.
GLENAIR, INC. • 1211 AIR WAY • GLENDALE, CA 91201-2497 • 818-247-6000 • FAX 818-500-9912
www.glenair.com
E-Mail: sales@glenair.com
A-2
Rev. 03-FEB-2009