Keyway Orientation
ANGLE
SHELL SIZE
µ °
‘C’
‘N’
`B’
‘E’
‘F’
08
10
12
14
16
18
20
22
24
105
-
-
118
82
105
105
105
105
105
105
105
105
85
89
91
93
95
95
97
97
125
121
119
117
115
115
113
113
115
115
75
85
85
120
120
120
120
120
120
75
75
75
75
75
Connectors are supplied with a full
complement of contacts but can be
supplied separately.
Assembly Instructions
Contact
Size
Colour
Code
Contact Part Nos
Quantity
Per Pack
Suitable Wire Sizes
Permissible Insulation
O.D. range for Grommet
Stripping
Lengths
sealing
A W G
2012224
in
mm
in
mm
in
mm
20
16
RED
pin: 162GB-149-20,000-05-pk25
skt: 16268-101-20,000-05-pk25
pin: 162GB-149-16,000-05-pk25
skt: 16268-101-16.000-05-pk25
25
25
25
25
0.032 - 0.020
0.047 – 0.085
1.19 – 2.16
0.220 – 0.260
5.6 – 6.6
0.81 - 0.51
BLUE
0.051 - 0.032
0.066 – 0.109
1.675 - 2.77
0.220 – 0.260
5.6 – 6.6
16:18:20 1.295 - 0.81
Wire Stripping
Strip 5 6mm ( 220 in ) to 6 6mm (.260 in ) of insulation from end of wire for both
size 20 and 16 contacts taking care not to cut or nick strands. If ends fray twist
them back to their original lay
Crimp Wire to Contact
Use (M22520 1-01) with Turret Head (M22520/1-02). Release and rotate Turret
Knob to proper contact size (as per colour code) and lock adjust Selector Knob on
handle to correct wire size (see table) Insert stripped wire into Contact Pocket until
it is visible through inspection hole Fully seat Contact in Crimp Tool Positioner and
close handles in one full stroke (The Rachel will not release until tool has completed
full stroke) Inspect Crimp for wire visibility through Inspection Hole
Crimping Jaw Setting
Contact Size
Wire Size
24
Crimp Jaw Setting
Removal Tool
Part No
Contact Insertion Tool
Grommet
Sealing Plug
Size
Part No
No 2
No 3
No 4
No 4
No 5
No 6
20
MS 24256A-20
(T 2594-20)
MS 242568-20
(T 2018-20)
162GB-130-20000
20
22
20
16
MS 24256A-16
(T 2594-16)
MS24256R-16
(T 2018-16)
162GB-130-16000
20
16
18
16
Contact Insertion
Contact Removal
Select the proper insertion tool for the size of contact as per table The insertion tool
and procedure are the same for both pin and socket contacts Slide rear accessory
and sleeve over wire bundle Lay wire in groove of insertion tool and slide contact
into front of 1001 until it is properly located in tool probe Insert contact into the
correct hole in the rear face of the grommet Keeping contact in line with the axis of
the hole, apply a smooth even push on the tool until the contact is fully seated in
position Note it is essential that the contact and tool are correctly aligned with the
axis of hole during insertion to prevent damage to contacts Withdraw tool at right
angles to grommet surface until completely free of connector All contacts must be
inserted whether in circuit or not and the appropriate size sealing plug used behind
any contacts that are not wired. Push the sealing plug by hand until it is fully seated.
CAUTION extra care is required in this operation to prevent damage to the
connector Remove the rear accessory and sleeve and slide back on wire bundle
Select the proper removal tool for the size of contact from table The same tool is
used for both pin and socket contacts Position the removal tool over the contacts to
be removed and push until tool probe is fully bottomed, shown when indicator band
enters insert hole Tool is inserted to first band only when removing pin contacts and
to second band for socket contacts removal Slide the plunger knob forward to
remove contact N B removed tool is inserted into hole of connector.
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