DER-9
Generic PCB for DVD Player using TinySwitch-II
February 4, 2004
Table Of Contents
1
2
3
4
Introduction.................................................................................................................3
Generic Power Supply PCB Layout............................................................................4
Schematic...................................................................................................................5
Circuit Description ......................................................................................................6
4.1
Input EMI Filtering...............................................................................................6
Primary Clamp Snubber......................................................................................6
Output filtering.....................................................................................................6
Output Feedback.................................................................................................6
“DC Switch”.........................................................................................................6
+8V Option..........................................................................................................6
–22V option.........................................................................................................6
Floating +3V and Its Bias Option.........................................................................7
–12V Linear Regulator Option.............................................................................7
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5
6
Bill Of Materials – Generic PSU with all options.........................................................8
Example One - 5.7W TNY264 DVD PSU..................................................................9
6.1
DVD Power Requirements ..................................................................................9
Schematic .........................................................................................................10
Bill Of Materials.................................................................................................11
Transformer Electrical Diagram.........................................................................12
6.2
6.3
6.4
The Original 5.7W design in ASM-140292 used an EE19 core. Error! Bookmark not
defined.
6.5
6.6
Cross Regulation...............................................................................................12
Design Option with EEL25 - Spreadsheet.........................................................12
7
8
9
Example Two - 8.5W TNY266 DVD PSU................................................................15
7.1
Specification......................................................................................................15
Schematic .........................................................................................................16
Bill of Materials..................................................................................................17
Transformer Electrical Diagram.........................................................................18
Cross Regulation...............................................................................................18
7.2
7.3
7.4
7.5
Example Three – 11.6W TNY267 DVD PSU............................................................19
8.1
Specification......................................................................................................19
Schematic .........................................................................................................20
Bill of Materials..................................................................................................21
Transformer Electrical Diagram.........................................................................22
Cross Regulation...............................................................................................23
8.2
8.3
8.4
8.5
Revision History .......................................................................................................24
Important Notes:
Although this board is designed to satisfy safety isolation requirements, the engineering
prototype has not been agency approved. Therefore, all testing should be performed
using an isolation transformer to provide the AC input to the prototype board.
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