408-4406
6.2. Periodic Inspection
Wire Insertion Depth
Regular inspections should be performed by quality
control personnel. Though recommendations call for
at least one inspection a month, the frequency should
be based on amount of use, working conditions,
operator training and skill, and your established
company policies.
Head Removed from
Handle Assembly
Clockwise to
Decrease
1. Remove all lubrication and accumulated film by
immersing the head in a suitable commercial
degreaser that will not affect paint or plastic.
2. Make certain all components are in place. If
replacements are necessary, refer to Section 7.
Insertion
Rod
Adjuster
3. Check all bearing surfaces for wear. Replace
worn or damaged parts.
Counterclockwise
to Increase
4. Inspect the head for flattened, chipped, or broken
surfaces. Replace worn or damaged parts.
Figure 6
7. REPLACEMENT AND REPAIR
2. If the wires are too deep in the contact slots, turn
the insertion rod adjuster clockwise. A 1/6-
revolution will decrease the wire insertion depth by
approximately 0.20 mm [.008 in.]. If the wires are
not deep enough in the contact slots, turn the
adjuster counterclockwise. A 1/6-revolution will
increase the wire insertion depth by approximately
0.20 mm [.008 in.]. See Figure 6.
Replacement parts are listed in Figure 7. A complete
inventory can be stocked and controlled to prevent lost
time when replacement of parts is necessary. Order
replacement parts through your TE representative, or
call 1-800-526-5142, or send a facsimile of your
purchase order to 1-717-986-7605, or write to:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
3. Install the head onto the handle assembly; then
terminate and inspect a test connector.
4. Repeat the adjustment as necessary until proper
wire insertion depth is obtained. DO NOT use a
tighter setting than required.
HARRISBURG PA 17105-3608
For customer repair service, call 1-800-526-5136.
8. REVISION SUMMARY
6. MAINTENANCE AND INSPECTION
Revisions to this instruction sheet include:
TE recommends that a maintenance and inspection
program be performed periodically to ensure
dependable and uniform terminations.
• Changed company name and logo
6.1. Daily Maintenance
1. Remove dust, moisture, and other contaminants
with a clean, soft brush or a soft, lint-free cloth. Do
NOT use objects that could damage the head.
2. Make sure that all pins, rings, and other
components are in place and secure.
3. When head is not in use, store it in a clean, dry
area.
4 of 5
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