Instruction Sheet
PRO- CRIMPER* III Hand
Crimping Tool Assembly 90682-1
with Die Assembly 90682-2
408-9933
27 OCT 09 Rev C
PROPER USE GUIDELINES
Cumulative Trauma Disorders can resultfrom the prolonged use ofmanually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended-use, production operations is available.
Locator Assembly
Stationary Jaw
(Supplied with
Die Assembly)
Back of Tool
(Wire Side)
Front of Tool
(Locator Side)
Pivot Pin
Die Assembly
PRO-CRIMPER III Hand
Crimping Tool Frame
354940-1 (408-9930)
Moving Jaw
Ratchet
Adjustment
Wheel
The PRO-CRIMPER III Hand Crimping Tool is a “Commercial” grade tool and
is designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 series specification, but may not comply with other feature
parameters of the specification. Tyco Electronics offers a variety of tools to
satisfy your performance requirements. For additional information, contact the
Tooling Assistance Center at 1 -800 -722 -1111.
Stationary
Handle
Moving Handle
Wire
Insul Dia
TE Locator
Assembly{
Contact
Family}
TE Die Assembly
Size (AWG)
Strip Length
.79 to 1.19
[.031 to .047]
28--26
Dynamic D--3000
Series Connectors
3.30 to 4.32
[.130 to .170]
90682--2
58515--1
.99 to 1.40
[.039 to .055]
24
{
}
Supplied with die assembly. Also available separately.
Contact the TOOLING ASSISTANCE CENTER or PRODUCT INFORMATION (see below) for specific contact part numbers.
Figure 1
Reasons for reissue are provided in Section 11,
REVISION SUMMARY.
1. INTRODUCTION
PRO--CRIMPER III Hand Crimping Tool
Assembly 90682--1 consists of Die Assembly
90682--2 and PRO--CRIMPER III Hand Crimping Tool
Frame 354940--1. The die assembly consists of
crimping dies and a locator assembly.
2. DESCRIPTION (Figures 1 and 2)
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full contact crimping.
The tool frame holds a die assembly with two
crimping sections.
Read these instructions thoroughly before crimping
any contacts.
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets]. Figures
NOTE
and illustrations are for identification only and are The die assembly features a wire anvil, an insulation
not drawn to scale.
i
anvil, a wire crimper, and an insulation crimper.
TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752
This controlled document is subject to change.
For latest revision and Regional Customer Service,
visit our website at www.tycoelectronics.com
E2009 Tyco Electronics Corporation, Harrisburg, PA
All International Rights Reserved
1 of 6
TE logo and Tyco Electronics are trademarks.
LOC B
*Trademark. Other products, logos, and company names used are the property of their respective owners.