Grease & Epoxy
Ther-O-BondTM Adhesive
ORDERING INFORMATION
Part number
Description
Package/Kit
Resin and hardener
2-Part plastic kit
2-Part plastic kit
Size
159900F00000G
161000F00000G
164000F00000G
200000F00000G
Ther-O-BondTM 1500
Ther-O-BondTM 1600
Ther-O-BondTM 1600
Ther-O-BondTM 2000
0.946 liter (1 qt)
10gm (0.35 oz)
40gm (1.40 oz)
Adhesive syringe
Activator bottle
25ml
13ml
Ther-O-BondTM 1500
Ther-O-BondTM 1600
Ther-O-BondTM 1500 is a versatile epoxy casting system developed
for high performance, production potting and encapsulating appli-
cations where low shrinkage and rapid air evacuation are required.
This formulation has a very low surface tension and a flowable
viscosity, which affords excellent air release. Ther-O-BondTM 1500
adhers to rigid plastics and laminates, metals and ceramics, has
a low coefficient of thermal expansion and is readily machined
and shaped with ordinary shop tools. The fully cured epoxy system
is an excellent electrical insulator which provides good resistance
to electrolysis, leakage and corrosion room water, weather, gases
and chemical compounds.
For smaller applications, Ther-O-BondTM 1600 produces a stable,
durable, high-impact bond, with good heat transfer characteris-
tics. It is a thixotropic (smooth paste) thermally conductive epoxy
system used for staking thermistors, diodes, resistors, integrated
circuits and other heat sensitive components to printed circuit
boards. This two-part adhesive develops strong, durable, high
impact bonds at room temperature, which improve heat transfer
while maintaining electrical insulation. Ther-O-bondTM 1600 bonds
readily to itself, to metals, silica, steatie, alumina, sapphire and
other ceramics, glass, plastics and many other materials because
its coefficient of thermal expansion provides a good match for
those materials over a fairly wide temperature range.
HANDLING CHARACTERISTICS
HANDLING CHARACTERISTICS
Mix ratio by weight,
resin to hardener:
100 to 15
Mix ratio by weight,
resin to hardener:
100 to 5
Mixed viscosity @ 25°C, cps:
Work-life @ 25°C
1000 - 1500
45 Minutes
3-6 Hours
8 Hours
Mixed viscosity @ 25°C, cps:
Work-life @ 25°C
33,000
45 Minutes
3-6 Hours
8 Hours
1 Hour
Gel time @ 25°C
Gel time @ 25°C
Cure schedule @ 25°C
Cure schedule @ 65°C
Cure schedule @ 100°C
Cure schedule @ 25°C
Cure schedule @ 65°C
Cure schedule @ 100°C
1 Hour
0.5 Hour
0.5 Hour
PHYSICAL PROPERTIES
Color
PHYSICAL PROPERTIES
Black
1.5
Color
Blue
Specific gravity
Specific gravity:
2.30
Operating temp, °C
Heat distortion temp, °C
Hardness, shore D:
-60 to 155
100
Operating temp, °C
Hardness, shore D:
Izod impact, F1 Lbs/Inch of notch
-70 to 115
90
88
0.49
Thermal
1.26
Thermal
0.85
conductivity W/(m°C)
conductivity W/(m-°C)
Compressive strength, psi
Dissipation factor,
Self extinguishing:
C.T.E. (ppm/°C)
14,000
0.01
C.T.E. (ppm/°C)
25
Tensile strength (@25°C)
Tensile lap shear, psi
Dielectric strength (volts/mil)
9200 psi
2900
410
yes
25
Tensile strength (@25°C)
Dielectric
9200 psi
800
Dielectric constant (1 KHz @ 25°C) 5.9
Dissipation factor, KH@ 25°C
Shelf life
5.9
Shelf life
18 months*
18 months*
* Stated shelf life is from date of manufacture. To allow for inventory cycle, product shipped from Aavid will
have less than 18 months remaining shelf life. Aavid guarantees a minimum of 3 months remaining shelf life.
Please adjust order quantity so all product will be consumed within 3 months of date of shipment.
Ther-O-BondTM 2000
Ther-O-BondTM 2000 acrylic adhesive cures rapidly
at room temperature, while providing a repairable,
thermally conductive bond.
PRODUCT INFORMATION
Color
White
Thermal
0.48
conductivity W/(m-°C)
C.T.E. (ppm/°C)
25
Tensile strength (@25°C)
Dielectric strength (volts/mil)
Shelf life
2360 psi
220
18 months*
* Stated shelf life is from date of manufacture. To allow for inventory cycle, product shipped from Aavid will
have less than 18 months remaining shelf life. Aavid guarantees a minimum of 3 months remaining shelf life.
Please adjust order quantity so all product will be consumed within 3 months of date of shipment.
USA Tel: +1 (603) 224-9988 email: info@aavid.com
Italy Tel: +39 051 764011 email: sales.it@aavid.com
United Kingdom Tel: +44 1793 401400 email: sales.uk@aavid.com
Singapore Tel: +65 6362 8388 email: sales@aavid.com.sg
Taiwan Tel: +886 (2) 2698-9888 email: sales@aavid.com.tw
AMERICA
ASIA
EUROPE
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www.aavidthermalloy.com
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