®
Design Idea DI-39
®
TOPSwitch-GX 13 W, Universal
Input DVD Supply with 70 mW No-load
Topology
Device
Power Output
Input Voltage
Output Voltage
Application
3.3 V / 5 V / 12 V / -12 V
Flyback
DVD
13 W (17 W pk)
85-265 VAC
TOP244P
Design Highlights
• High efficiency multi-ouptut flyback (77% minimum)
• Topology scalable to higher powers
The supply operates at full frequency at high and medium
power and reduces frequency at light loads. Components D9
and C10 rectify and filter the bias voltage.
• Excellent cross-regulation
TOPSwitch-GX frequency jitter allows conducted EMI
compliance without a common-mode choke, using only
capacitors C1, C4 and inductor L1 as an EMI filter.
• Excellent input no-load consumption <70 mW input
• 132 kHz switching frequency allows smaller transformer
• Frequency jitter eliminates common-mode EMI choke
• >10 dB margin against CISPR22-B conducted EMI with
artificial hand grounding
Components D5 and C2 form a capacitor clamp circuit
absorbingleakageinductanceenergyduringnormaloperation.
ZenerVR1clampsthevoltagetoasafelevelduringabnormal
and transient conditions. After clamping, reverse current
flows through D5, recovering some of the energy. Resistor
R5 limits the reverse current and, with R7, improves EMI by
limitingtheringingonthedrain. Continuousmodeoperation
allows reduced primary and secondary peak currents,
optimizing cross regulation and load regulation by
minimizing leakage inductance induced voltage shifts.
Operation
The TOPSwitch-GX uses current mode feedback to achieve
excellentno-loadstandby.ComponentsC16,R1andQ2provide
a constant current powering the TOPSwitch-GX CONTROL
pin. ResistorR2feedstheremainderofQ2currenttotheMpin,
reducing TOPSwitch-GX current limit with increased current.
Resistor R11 sets the maximum current limit of the device.
Components R6, Q1 and C13 implement slope compensation.
Resistors R15 and R16 share the feedback from the 3.3 V
and 5 V outputs for good cross-regulation.
C8
1 nF
Y1
L2
3.3 µH
D1-D4
1N4005
12 V, 400 mA
C15
C20
L3
F1
VR1
P6KE180
D7
UF4003
470 µF
150 µF
3.3 µH
3.15 A
R7
100 Ω
5 V, 1.6 A
3.3 V, 700 mA
RTN
25 V
250 VAC
25 V
C1
33 µF
400V
C4
33 µF
400V
C11
D11
L4
C2
0.01 µF
1 KV
C3
0.047 µF
x2
1800 µF
85 - 265
VAC
1N5822
3.3 µH
25 V
C12
1000 µF
10 V
C18
C17
470 µF
10 V
R9
200 Ω
D10
1N5822
470 µF
R5
47 Ω
10 V
C9
C6
D8
UF4003
U2B
PC817
D5
1N4007
220 µF
220 µF
25 V
25 V
R8
1 kΩ
R16
6.34 kΩ
R15
20 kΩ
R12
1 1/2 W
PC817
U2A
R10
3.3 kΩ
C14
0.1 µF
R6
20 kΩ
R1
C7
10 µF
50 V
U3
TL431CLP
C16
0.33 µF
270 Ω
R13
10 kΩ
TOPSwitch-GX
U1
TOP244P
R2
Q1
2N3906
Q2
2N3906
20 kΩ
- 12 V, 100 mA
D
S
M
D9
C10 1N4148
47 µF
CONTROL
C
C13
47 pF
R11
7.5 kΩ
50 V
R14
6.8 Ω
L1
1.4 µH
0.5 A
C19
0.1 µF
C5
47 µF
10 V
PI-3321-111902
Figure 1. TOPSwitch-GX DVD Player Schematic.
.
November 2002
DI-39
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