®
Design Idea DI-26
TOP S w it c h®-GX 7 W Digital Video
Broadcast-Terrestrial (DVB-T) Supply
Topology
Flyback
Device
Power Output
Input Voltage
Output Voltage
Application
DVB-T
7 W
195 to 265 VAC
TOP242P
2.5 V / 3.3 V / 6.2 V / 30 V
Design Highlights
Resistor R12, C10 and L2 filter conducted EMI; R12 is a
flame-proof fusible type, also functioning as a fuse. For
lower cost, if the supply does not have to meet conducted
EMI with the output connected to earth ground, the common
mode choke can be replaced with a π filter. A Zener clamp
(D11andVR1)wasselectedoveranRCDclamptominimize
zero load consumption. Secondary side feedback is taken
fromthe3.3V±5%outputsincethishasthetightesttolerance
requirement. The 2.5 V ±5% output is derived directly from
the 3.3 V output using D4. A 60 V Schottky was selected for
D1, since the slightly higher forward drop centers the 6.2 V
and 30 V outputs.
• Meets CISPR22B/EN55022B conducted EMI limits with
output return grounded
• <0.5 W input power at zero load
• 132 kHz operation and programmable current limit allows
small, low cost EF16 transformer for 7 W output
• Low component count design occupies 80 x 30 x 16 mm
• Integrated soft-start reduces start-up component stresses
Operation
TheTOPSwitch-GXflybacksupplyprovides4outputs,delivering
7 W from a 230 VAC ±15% input. The TOP242P was selected
for low cost, the DIP-8 package removing the need for an
external heat sink. Resistor R7 programs the internal TOP242P
current limit to 78% of nominal, just above the level needed for
full load at low line. This feature allows a more continuous
transformer design for better efficiency and cross-regulation,
without requiring a larger core size.
Post-filters (L1/C3, L2/C12 and R1/C5) reduce output noise
and ripple to <±1% of the respective output voltage. A soft-
finish capacitor (C7) eliminates output turn-on overshoot.
Key Design Points
• The transformer is designed to operate in continuous
mode for tight secondary cross-regulation.
C15 2.2 nF
Y1
D3
UF4002
R1
150 Ω
30 V, 5 mA
6.2 V, 0.4 A
T1
8
C5
L2
10 µF
50 V
1
D2
4.7 µH
1.8 A
SB140
7
D7-D10
1N4005
VR1
P6KE200
C12
C4
L1
47 µF
470 µF
10 V
D1
SR506
4.7 µH
1.8 A
35 V
3.3 V, 0.5 A
2.5 V, 1 A
D11
BYW95C
6
C1, C2
C3
220 µF
C9
6.8 µF
400 V
2
47 µF
35 V
D4
35 V
RTN
1N5400
5
3
R6
75 Ω
L3
10 mH
0.1 A
U3
PC817
D6
C8
1 µF
1N4148
R2
15 kΩ
1%
R5
1 kΩ
50 V
TOP S w it c h -GX
4
U1
TOP242P
D
S
M
R7
C10
C6
0.1 µF
10 kΩ
47 nF
X2
CONTROL
C
R4
3.3 kΩ
R12
8.2 Ω
Fusible
R11
6.8 Ω
C14
47 µF
10 V
C7
10 µF
16 V
C13
100 nF
U2
LMV431
R3
9.1 kΩ
1%
195-265
VAC
PI-3023-0916102
Figure 1. TOPSwitch-GX 7 W Multiple Output Supply for DVB-T.
September 2002
DI-26
www.powerint.com