Design Idea DI-129
PeakSwitch
33 W (60 W Peak) PVR Power Supply
Application
Device
Power Output
Input Voltage
Output Voltage
Topology
PVR
PKS606P
33 W (60 W Pk)
195-265 VAC
3.3 V, 5 V, 17.5 V, 22 V
Flyback
Design Highlights
theirset-pointthresholds,U2pullsadditionalcurrentthrough
the LED in U5. This in turn increases the base drive to
Q1, increasing the current pulled out of the EN/UV pin of
U6. Switching cycles are skipped once the EN/UV disable
threshold current is exceeded. When the current out of the
EN/UV pin falls below the disable threshold, switching
cycles are re-enabled.
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Small, low-cost EF25 core size delivers 60 W peak
Low component count: only 47 parts
High efficiency: ≥76% at 33 W
No-load power consumption <140 mW
Meets EN55022 B conducted EMI limits
Operation
A bias winding (T1, pins 4 and 5) on the transformer is
rectified and filtered by D15 and C21, and supplies operating
current to U6, through R14. The frequency jitter function
within U6 and a Y-type capacitor (C10) across T1 reduce the
generation of conducted EMI so that a single common mode
choke (L5) and a small X-capacitor (C13) allow the supply
meet EN55022B limits with 6 dBµV or more of margin. A
combination RCD-Zener clamp (R2, R15 C9, D10 andVR2)
limits the peak drain-node voltage to below the 700 V rating
of the MOSFET integrated within U6.
The flyback converter shown in Figure 1 uses a member of
the PeakSwitch family (U6, a PKS606P) to supply 33 W
continuously and peak power pulses of up to 60 W.
The controller in U6 receives feedback from the secondary
through U5, and based on that feedback, enables or disables
theswitchingofitsintegratedMOSFETtomaintainregulation.
A portion of both the 3.3 V and the 5 V outputs are fed into
the TL431 (U2), which controls the current through the LED
in U5. As the 3.3 V or the 5 V output voltages rise above
C10
2.2 nF
1 kV
VR2
1N4764A
100 V
T1
1
2
3
5
6
7
+22 V
360 mA
D8
C15
220 µF
35 V
C14
150 µF
35 V
STPS3150
C9
2.2 nF
+17.5 V
670 mA
R15
1 kV
10 kΩ
D9
STPS3150
C16
2200 µF
16 V
C8
220 µF
10 V
D5
1N4007
D6
1N4007
L3
1/2 W
3.3 µH
8
+5 V
1.6 A
R2
22 Ω
1/2 W
C13
100 nF
275 VAC
D2
SB530
C17
2200 µF
16 V
C6
220 µF
10 V
L4
3.3 µH
F1
2 A
D15
1N4148
+3.3 V
1.74 A
10
9
C20
D10
FR106
33 µF
400 V
D7
SB520
C21
47 µF
L5
19 mH
35 V
4
RTN
R13
15 Ω
1 W
VR1
1N4733A
5.1 V
RV1
275 VAC
R14
EF25
C18
100 µF
50 V
4.7 kΩ
-5 V
28 mA
PeakSwitch
R11
3.92 kΩ
1%
U5B
PC817D
R12
56.2 kΩ
1%
U6
PKS606P
D
D13
EN/UV
BP
1N4148
R10
C22
150 Ω
100 nF
50 V
Q1 2N3904
C11
100 nF
50 V
S
R17
22 Ω
D4
1N4007
D3
1N4007
C12
220 nF
50 V
R9
3.3 kΩ
U5A
PC817D
R16
1 kΩ
D16
1N4148
C2
10 µF
50 V
U2
R8
LM431A
10 kΩ
2%
1%
PI-4522-110906
Figure 1. Circuit Diagram of a 33 W Continuous, 60 W Peak, PVR Power Supply.
November 2006
DI-129